ZK4501-8022-0020
by Beckhoff
The ZK4501-8022-0020 cable from Beckhoff is a high-performance industrial motor cable in the ZK Motor Cables series designed for demanding motion control environments. This orange TPU jacketed cable features a Max Cable Outer Diameter: 10.5 - 12.0 mm and a specified outer diameter of 11.6 mm ± 0.4 mm, providing robust protection against abrasion. Engineered specifically for Drag-chain suitable applications, it supports a maximum travel speed of 240 m/min and accelerations up to 30 m/s². The bright Jacket Color: Orange ensures high visibility in complex machinery setups, while the TPU (thermoplastic polyurethane) construction guarantees flexibility and wear resistance.
With technical excellence at its core, the ZK4501-8022-0020 integrates a power cross-section of 1.00 mm² (approx. AWG18) and a signal cross-section of AWG22 (approx. 0.34 mm²). The cable’s Number Of Positions (head A, Face) comprises Power: 3+PE and Signal: 5, meeting diverse control and power distribution needs. Both connector heads employ the Installation Size (head A): itec® (Series 915) and Installation Size (head B): itec® (Series 915) standards, ensuring compatibility with Beckhoff I/O modules. The Connector Type (head A): Plug mates with the Connector Type (head B): Socket, featuring Contact Type (head A): Female to ensure reliable electrical continuity. Rated for an impressive 5 million bending cycles, this cable maintains signal integrity and power delivery over extended operation.
Operational reliability is further enhanced by the Material Jacket: TPU which offers exceptional resistance to oils, chemicals, and mechanical wear. The cable’s Wire cross-section: AWG16 (1.5 mm²) conductors, terminated via a Wire Termination (head A): Crimp connection, provide robust mechanical and electrical bonds capable of withstanding repeated motion. The design meets strict industrial standards for drag-chain operation, minimizing downtime and maintenance requirements. The optimized flex geometry and high cycle life support continuous dynamic movement in robotics, conveyors, and automated guided vehicle (AGV) systems. Engineers benefit from consistent performance under high-speed indexing and frequent start-stop cycles.
Integration into automated control systems is seamless, with the ZK4501-8022-0020 cable directly interfacing with Beckhoff EtherCAT and I/O terminals. Its standardized itec® Series 915 connectors simplify wiring layouts and reduce assembly time. This cable is ideal for machine builders and system integrators seeking a durable, high-speed solution for packaging lines, material handling equipment, and robotic cells. The combination of precise power and signal routing, exceptional bend life, and drag-chain suitability makes it a versatile choice for next-generation industrial automation applications.
